Contact
Brand :  Baublies
Manager :  Arvin Yang
Phone :  0755 - 8384 2073
Fax :  0755 - 8384 2050 
Email :  baublies@euro-me.com&nb↔‌©sp;
Website :  www.baublies.com/en…
Applications & Solutions

 FORMING TOOL

TASK:

<The mixing knife in Vo<ε>₩rwerk‘s Thermomix combines th"‍e support disc and ground
blades with the M6 nut screw'¥↕δed on and fixed in place using the tuφ>mbling method. A sheet met$↕al cap is to make the desiα↕₽Ωgn food safe and dishwash &δ↕er safe.


<The small stainless steel cap must b α<e filigree deformed. The tas♦↑÷Ωk is to reduce
the circumference from₩  around 45 to 43mm in diameter - wiα©β↔thout leaving any significant marks↓± . The process is to run in an as'∏♦®sembly line that runs at a cycl≠σe time of a good 8 seconds
.


<The tool should run maintenance-f' σree for some time.

<Batch size 1.5 millio♦ ©n pieces per year.

<No lubricant is to be used.

 

 

SOLUTION:

<A forming process with a​∑✔ flanging tool from Baublies suitably≤✔ deforms the shee tmetal and fixes the™±σ machined parts: The sheet ←∞≤metal cap, which is flanged in tw™•βφo seconds, makes the design f∑>ood-safe and dishwasher♠∏↑↔-safe.

<Forming rollers made of hea↑  ≤t-treated tool steel.


SINGLE ROLLER BURNISHI¶¶•NG TOOL

TASK:

<Strengthening of axle journals for hea ∞vy commercial vehicles.

<Due to the high load, the transition÷β<÷ from the bearing area to the e§©‌'nd face of theaxle jour>÷☆nal has high requirements for safγΩety against cracking.

<The service life of the components is✔∞  specified in at least 80,000 cycl'≥πes.

 

 

SOLUTION:

<Deep rolling with singΩ<'le roll tool with base body
<Deep rolling process with forces of €× ∑5 kN
<Speed: 50m/min
<Feed rate 0,1 mm/rev

 


DIAMOND BURNISHING TOO★¥L

TASK:

<Smoothing of a plasticizi±¶ng unit/cylinder with an inner dia•♦ meter Ø12 mm for inj€♦™<ection molding machines. This crea‌£≤®tes a good flow rate of heated plast®≤§ic.
<Challenge: There is highε± wear of the surface  ↑due to heat
<Material of the component: solid t₩₽ε≥empered steel.

SOLUTION:

<Baublies diamond burni÷λshing tool for internal ↔±δmachining with base body s∞"φuitable for hard surfaces HRC >  ₩60
<with adapted diamond holder
<with smoothing diamonds fo∞→™↕rm E
<with spring in tool body
<use on turning-milling center
<Machining: soft machininγ♦g
Speed VC 100 m/min
Feed 0.07 mm/rev.


BALL BURNISHING TOOL

TASK:

<Burnishing of a forged ball pin w↓ε$ith Ø20-35 mm.
<Large series: number of pieces froγσm 300.000-500.000 pieces
<High demand on surface quality ♥£φ(Rz < 1μ) of the machine<↔d ball
<Noise should be avoided

 

 

SOLUTION:

<Adapted ball burnishin‌¶₹g tool from Baublies with defined geom>‌←etry(adapted angle).

<For use on lathes with driven tools.÷